Operator Tennoner

Operator Tennoner


Brand: Saomad

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Operator Tennoner

Today many companies are requiring a high level of versatility and flexibility in production techniques particularly in the manufacture of window frames. After careful analysis of the markets requirements, SAOMAD developed the electronic working centre OPERATOR for the production of window frames. The OPERATOR is not only a CNC working centre, but a completaly new way of understanding and organising the various working processes in the production of a window. Supplied in the right composition and in accordance with customers specific requirements, the OPERATOR offers the possibility to produce in volume or singular production all the different elements of a window, irrespective of quantity of orders or the dimension of the component to be made. The main features of this working centre are its high level of flexibility, simple operation, build quality and the small amount of floor space that it occupies. The software is also extremely "user friendly2 and precise.

 

TENONNING CARRIAGE

 
The sliding of the carriage is based on linear integral guides double feedback balls that allows an high precision, reliability all over the time. 
The advancement of the tenoning carriage has two indipendent speeds: one under the saw and another under the tenoning shaft. Speeds are regulated by means of two trimmers, settable according to the kind of wood and to the wear of the used tools. Either the approaching speed or the return speed and its change are made by adjustable inclines for acceleration and deceleration that assure a fluid advancing without vibration and allow a good finishing in tenoning.
 
CUTTING OPERATIONS
 
Cutting saw with vertical pneumatic setting with the possibility to produce tilted tenons - 60 degrees.

 
TENONING SHAFT
 
Tenoning shaft with a diameter of 50 mm, lenght 320 mm. Position controlled via a vertical encoder. Max tool dia. 350 mm. Standard motor power 5.5 kW.
  
TILTED TENONS
 

Possibility to carry out titled tenons by the +/- 60° inclination of fence.
 
ADVANCING
 
Advancing of the wooden components in the profiling side via an extremely sturdy feeding system using ruber feed wheels with adjustable air pressure. The wheels thelmselves have a small diameter and reduced interaxis to give perfect and smooth feeding of the piece in the profiling section. The system is based on reinforced and tempered gearings that turn on 2RS bearings, self lubricated for life. The machine bed is made from rectified, high resistance steel and has air blowers tokeep the feeding surface clean. A clutch mechanism ensures that no damage can be done to the feeding system in the event of an unforeseen stop or overload.

 
DECIDE WHICH KIND OF MACHINE YOU WANT!
 

Squaring of the sash transom in the tenoning side - clamping of the piece being worked is by pneumatic pressure wheels. The sash (component can automatically be transferred from the tenoning side to the profiling side, with also the possibility of processing sashes) components at the same time on each part of the machine e.g. on the tenoning side and on the profiling side.

Cutting unit

Motor power

 3 kW

Rpm saw motor

 3000/min

Ø circular saw blade

 400 mm

Cutting height

 125 mm

Pneumatic set of the saw 8+8

 125 mm

 
Tenoning shaft
 
 

Quantity

 01

Shaft diameter

 50 mm

Shaft lenght                          

 320 mm

Motor power

 5,5 kW

Rpm shaft motor

 3600/min

Ø max of tools

 350 mm

 
Profiling shafts
 

OPERATOR 4

 1

OPERATOR 5

 2

OPERATOR 5S

 3

Shaft diameter                                     

 50 mm

Shaft lenght

 320 mm

Motor power

 5,5 kW

Rpm shaft motor

 6000/min

Diameter max tools

 240 mm

Diameter base tools

 110-140 mm

 
Glass stop recovery unit
 

Quantity

 01

Diameter glass stop  recovery unit

 200 mm

Motor power

 2,20 kW  

Rpm shaft motor

 6000/min

 
Fittings on request
 

Cutting height 150 mm

Enlarged table for squaring

Horizontal encoder controlled sets for saw

Electronic fence for the lenght of the wood

Additional profiling shafts 320 mm long

Hardware unit 170 mm long

Automatic suction hoods

Profiling counter-guide with encoder controlled set

Execution in accordance with CE Safety Norms

Return unit

Anti-chip unit 170 mm long (available for model OPERATOR 4)